Omid Cyrus Naeeni
Resume and work portfolio.
Projects
Day to day projects for work. Includes daily activities such as additive and subtractive prototyping, robotics, assembly, programming, and more.
The machine shop
prototyping lab
Created a machine shop/prototyping lab with a HP 5200 MJF 3D Printer, 2022 Haas VF4SS CNC with TRT210 5th Axis trunnion, Tormach 770 CNC, FlexArm Tapping Arm, and Tormach AutoSaw.
machining
actuator
Difficult assembly with lots of surfacing and reach issues. Each part completed in one OP with 5th Axis.
CNC repair
spindle and Atc issues
Replaced spindle amp and serviced ATC arm plunger assembly.
machining
challenging design
Small corner radii, cuts at multiple angles, tight .0005in concentricity on the bores and diameter. Pain to make.
machining
Battery lid
Battery lid to mate with battery compartment. .005in flatness tolerance. Completed in three OPs.
machining
live tool lathe
Getting in close.
machining
setup
300IPM Roughing, 8hr total for three OPs.
machining
Different materials
Machining coupon from hardened Moly for tensile test. Some 7075 aluminum parts, titanium, copper, and stainless steel.
machining
Space panel
Aerospace panel. 8hr run time, completed in two OPs, held .0004in flatness.
machining
rush jobs
More expedite jobs.
machining
rush jobs
Completed expedite in four days.
machining
ASSEMBLY
Stainless steel. DFM work done to ensure fit and function of the assembly.
machining
brackets
Before and after anodize.
machining
MISC PARTS
Some tight tolerance parts.
machining
parametric vice
Parametric vice in Fusion360 with live update machine simulation.
engineering
custom tool changer
Custom compact cam lock design to fit both LR mate and SCARA robots with air passthrough.
pROTOTYPING
3D PRINTED tOOL cHANGER
3D printed prototype cam lock tool changer. Checking for fit and function before machining parts.
engineering
FEA study
FEA study to determine deflection and flex.
engineering
CUSTOM EOAT GRIPPER
Based on an ANUBIS gripper, custom gripper for bottles using rotary actuator. Print in place design.
robotics
fixing the bugs
Designed and 3D printed tools to write college logo. FANUC Roboguide CAD to path functon plus manual programming.
MACHINING
big order
Large order of parts.
3d printing
clutter
Filler prints to reach packing density.
robotics
new fanuc robot training cell
Installed and ready to go..
simulation
carbon fiber layup
Experimenting with carbon fiber layup design.
3d printing
fan replacement
Fan decided to become jet turbine.
simulation
explosive charge
Simulating PETN charges in ANSYS Explicit Dynamics.
engineering
Custom Air Cylinder
Custom designed and 3D printed pneumatic cylinder made from Schedule 40 pipe and linear guide rod. First attempt at a parametric 3D printable air cylinder that can quickly be put together with standard off the shelf tube stock and o-rings. This would allow quick development of custom stroke length and size air cylinders for rapid prototyping.
engineering
venturi generator
Reverse engineered venturi generator including cartridges. 3D printed in PA12 nylon.
robotics
Building of large cell
Mag drilling the pedestals for anchoring, unpacking and placing the robots. Building the material carts, safety fence, and lighting.
robotics
machine tending
Programming the UR10 to open the Haas SL Door and swap parts. Using the Palletizing function on the UR5.
machining
camera mount
Remaking camera mounts in aluminum.
3d printing
reverse engineering
Reverse engineering and 3D printing tool changers, venturi cartridges, vacuum grippers, and more.
Machining
quick turn
Quick turn part from Delrin to check fit/function. Remade in aluminum.
machining
cam lock cylinder
Simultaneous 5th Axis, completed in one OP.
3d printing
pm teardown
Scheduled maintenance on the HP MJF5200.
3d printing
props
Cosplay props for coworker.
machining
Conveyor Transfer plate
Thin part that required flatness, machined in one OP.
3d printing
digital sun dial
Neat print for coworker.
Robotics
Palletizer
Clearance is clearance. Setup and install of palletizer.
simulation
Siemens nx cam
Some 3 and 5th axis programming.
3d printing
guitars
Gift for guitarist coworker.
MACHINING
CUSTOM TAPE DISPENSER
Custom designed tape dispenser, two parts, magnetic retention for slider. Almost mirror finish from machine.
machining
Day to day grind
Promotional dog collar made in one OP with .tab. New end mill = almost mirror finish. Thread milled brackets.
3D SCANNING
Scanning Manifold
Reverse engineering venturi generator.
machining
Completed BOM
Machining multiple parts in fewer setups. 1/4-BSPP (G) STI thread receiving heli-coil inserts. Bead blasted machined brackets along with 3D printed manifolds complete this BOM.
machining
Completed Part
Challenging undercuts required DFM work and a split of this part into two components. Completed in 5hrs.
simulation
new monitor
CAM simulation made easy.
robotics
layup test
Standing around until something breaks.
engineering
custom vac gripper
Designed vacuum gripper for irregular objects.
machining
5th axis work
Some 3+2 and simultaneous 5th Axis machining.
robotics
outsourcing
Outsourcing my own job to a robot. Mounted a CRX10ia to linear guide with custom EOAT to clean our HP printer.
machining
Production run complete
Completed production run for three sets of runners with one spare set. Sixteen total.
machining
ready for production
Setting up for production run. Material cut, machine setup and ready to go.
3d scanning
new toy
Purchased an Einscan HX 3D Scanner with turn table. Useful for reverse engineering and quick turn 3D printed parts.
machining
adapter plate
Last minute adapter plate. Four operations done on one vise, 2hr total cad/programming/setup/run.
machining
shop cat
Bring your cat to work day.
DFM Work
COIN GUIDE
Example of DFM work. Left and center were engineer designs, right are my own revisions.
Additive
3D printed parts
MJF parts printed for ME team.
Machining
Motor Mounting Bracket
Motor mounting bracket for custom robot cell. Simple two operation part, almost mirror finish (sub 1.6Ra)
Additive
3d parts
Some parts and personal prints done for the ME team.
Additive
3d printed robot arm
3D Printed a poseable 1:3 scale UR5 to match my UR5 robot. Allows views of potential singularities in path planning.
Additive
Halloween Decorations
Some Halloween decorations to spook the engineers. Printed on the HP 5200 in PA12 Nylon and dyed black.
Machining
Checking for clearance
Simple part, just needed to be careful to prevent collision. Beadblast Finish.
Machining
Custom Vention brackets
High polish finish straight from machine. Slight polish with Fritz compound to achieve mirror finish.
Machining
BOM Completed
Assortment of 3D printed and machined Delrin/Aluminum parts to complete a BOM list.
Machining
CAM Arm
Cam arms. 3D Printed iteration next to machined final part.
ADDITIVE
Printing parts
Running a build on the HP MJF 5200.
ROBOTICS
New addition
UR5 is added to the family of robots I own. Keeps an Elite and ABB IRB1200.7 company.
machining
its snowing
Machining Delrin parts.
Assembly
production robot cell
Assembly of ITEM extrusion.
assembly
qc conveyors
Assembled and wired several of these QC conveyors and deployed them into the field.
machining
TCPC/DWO finally Working
Took several visits by Selway and a lot of convincing by me that the kinematics were reversed. One patch file later, and the TCPC/DWO finally work.
machining
cnc installed
Cosmoline out, wired in, rough leveled, taps set. Installed most of the aux equipment myself to save time.
machining
cnc delivered
Brand new VF4SS with TRT210 delivered.
robotics
cam to robot path
Some CAM to robot path on my ABB IRB1200.7 with RoboDK plugin for Fusion360. I 3D printed a EOAT to hold a small flash light to do some light painting and spell out a company logo.
machining
custom edm part
A custom turbine vane I designed being ran on a Sodick wire EDM with 4th axis. 12-18 degree tapers, almost exceeded max travel on the head tilt travel!
machining
Sinker EDM Training
Setup and running of a sinker EDM. Demo of the smoothness of the linear motors. Incredible finishes as well.
additive
HP MJF 5200
Building a prototype lab. 3D printer arrived and uncrated. Room made for the CNC.
machining
surface grinding
Surface grinding a coworkers knives.
additive
Metal 3d Printed part
Fun to have friends in advanced sectors. His work with a 3D printed ramjet made out of inconel, cut in half on a wire EDM for demo purposes.
machining
wedding gift
Some coasters for an engineers wedding gift. Quick and dirty with a chamfer mill with a too large flat on the tip.
robotics
robot swap
Field swapping a robot due to scratched paint.
inspection
CMM classes
GD&T and CMM programming class at De Anza College.
robotics
programming
Simple TP program and CAM to robot path.
machining
3d surfacing
Machining custom piece for ME team.
assembly
vention frames
Two robot cells assembled from Vention extrusion.
machining
more 3d surfacing
Machining custom EOAT gripper fingers.
machining
emergency fix
Engineer decided to test the robustness of a delta robot arm. His test was successful. Emergency collar made on the lathe, not used as replacement arm was overnighted.
design
EOAT Tool
Custom designed, machined, and assembled tool for a robot EOAT to hold down dividers while picking bottles.
machining
bane of my existence
Engineers personal garage CNC. Anemic motor, straight shank holders, just a nightmare to make parts on. PathPilot controller however was very good, comparable to Centroid.
design
INFORMATION KIOSK
Donated two touch screen android based kiosks to De Anza College DMT Department. Created custom video to display.
CNC Service
mam72 2 of 2
Tramming in the spindle and completing geometry checks.
CNC Service
Spindle motor Replacement
Thankfully they had a gantry crane.
cnc service
another dirty job
Ballscrew replacement. Machining ceramics.
CNC Service
1 of 2 complete
Sheet metal on, ready for geometry checks.
cnc service
indicating it in
Matsuura MAM72 install, required the robot tool loader to be dialed in with the racks.
CNC Service
MAM72 Install
Assisted in installing this large 5th Axis machining center, with 15 pallet robot loader and 330 tool changer.
CNC Service
Lathe teardown
Linear guide replacement on a Haas CNC lathe. Required removal of wedge.
CNC Service
Dirty job
Linear guide replacement on a Haas CNC. The machine is only four years old, machining primarily glass optics.
Machining
parts and fixtures
More parts and fixtures.
machining
dont try this at home
Key cutter was a bit too thick. "Turning down" the width of the blade on a VMC. I would've just ordered the right tool, but this is more fun to watch.
Machining
custom ford sign
Custom gift for an instructor. Laser cut profile out of aluminum, grained, powder coated, custom machined cone washers and blue anodized hardware. Assembled the LED strip and components to finish this sign.
Machining
parts and fixtures
Different setups and fixtures.
Machining
Six OPeration Part
Doubling up the setup to save time on this six OP part. OP 4/5/6 done on another machine.
machining
getting in close
Clearance is clearance. Whether its one inch or one mile, fun to watch the operators faces.
Machining
daily life
A pile of chips, some repairs, parts, and a sketchy setup.
machining
304 SS at 90IPM
Utilizing our box way machine to get this 3OP part done in under 15minutes.
simulation
solidworks w/ hsmworks
Solidworks HSMworks CAM simulation and an assembly for vice stop with updating spring tension.
machining
custom air knives
Designed and machined a custom air knife to keep coolant off the windows while machining.
machining
Mill Turn
Testing the turning feature on the NHX5000 with Siemens 840D controller.
inspection
part inspection
Programming the CMM to make FAI report. Made changes to program to improve finish and blend areas.
machining
Big boy tool
One inch end mill at full axial depth. Air cuts removed from final program. Completed part shown at end.
mechanic
euro day at the shop
Front brake job on the Porsche Cayman.
mechanic
engine rebuild
Assisted this beast of a master mechanic. One 100° Saturday afternoon in the junkyard with a handful of tools and a rented engine hoist is all it took to rip it out of the donor car. Complete overhaul of this engine.
mechanic
domestic day at the shop
Pair of Jeep Wranglers for a brake job, and an oil change on the GT350.
adjuster
appraisals
New appraisals and supplements.
Exotic rentals
rentals
Some other stuff I've done.
exotic rental
driving back
Picking up and driving back from a rental return. Always a fun day at work.
misc
flight over malibu
Small flight over Malibu. Fun day at work.
towing
ICS 144/149/173
Tow yards I managed.
design
Creating custom brand
Created logo, website, and clothing designs. Color scheme changed by customer.
design
Logo Creation
Top left is a mockup of the decals, and the rest are after print and application.
DESIGN
light up business cards
These are light up business cards I designed.
about me
CNC Machinist with experience in programming, setup, operating, and repair. Experienced in GD&T and inspection, programming and operating CMMs. DFM engineering skillset and rapid prototyping of parts. Additive manufacturing experience with MJF and FDM technologies. Assembly of extrusion (Bosch, Item, Vention, 80/20, Misumi). Networking and IT experience. Robot experience with FANUC/ABB/and Universal Robot (Eseries and CB3). CAM to robot path experience with ROBODK. CAD experience in a variety of software including Fusion360/Solidworks/Siemens NX.
Hi...
This website is unlisted and not crawled on any search engines. If you are viewing it it means you have a copy of my resume. I hope that any additional information you need to verify my work can be found here. My work is tangible, and therefore cannot be put into text.......pictures speak louder than words.
For making it this far, I leave the following easter egg. Enjoy!
Past experience includes management, accounting, IT, insurance, and automotive towing/mechanic.
